Why Is It Better Replace Your Existing Felt Roof with PVC?

Homeowners always try to improve their residential premises to stay pleased with the high level of comfort indoors and the aesthetic exterior of the house. Qualitative roofing is the essential aspect of the convenient premise. Both residential and commercial sites require sustainable housetops. Today, there are many materials and techniques to apply for the installation of a durable roof covering  


Among the most popular solutions for commercial and residential premises are ethylene propylene diene monomer roofing and similar eco-friendly and long-lasting installations. Nevertheless, some people still prefer more common materials for their exterior improvements. For example, felt roofing is still popular in the USA. But the habitual technique ranks below the modern EPDM roofing systems that are installed with the help of using waterproof and energy-efficient PVC membranes. 


Felt Roofing is Behind Present-Day Time: Know Why

In comparison with PVC-membrane commercial and residential rubber roofing, felt installations are an out-of-date solution. Asphalt sheets or ruberoid elements that are used for felt roofs are about the building material that is not lacking in weak spots. One of the most critical disadvantages of felt roofing is its short-term exploitation and frequent maintenance routines. The ruberoid system is warranted only for 10-15 years and then loses its high-performance properties.  


It goes without saying that homeowners are searching for more lasting roofing solutions to skip constant leaks, expensive repairs, and roof replacement. Additionally, asphalt sheets are not resistant to severe weather conditions. They can be damaged by strong wind, storms, and other extremes. That is why felt roofing is not suitable for residential and commercial premises in regions with ever-changing weather. PVC membranes that are used for EPDM roofing installation are highly resistant to snow, heavy rains, winds, and other external agents. The main disadvantages of felt roofs to take into consideration are: 


The ruberoid rooftop becomes brittle while affected by sun rays and frosts. It means that the covering becomes vulnerable to hot weather conditions.
The felt roof has a scruffy look in 3-5 years after installation and without any regular repairs and improvements.
Felt roofing requires regular professional maintenance to perform well and not to lose its protective properties.
Repaired asphalt sheets spoil the overall exterior look of the building. It seems that the housetop looks untidy and old.
The felt roof is not warranted against ponding water. Water leaks can take place if the rooftop has a sloping shape.


Asphalt sheets are not resistant to heavy loads. That is why felt roofing systems are not suitable for flat roofs with dance decks and rest areas. 


The New-Day Roofing Solution Is PVC Membrane Systems

If you are searching for the best alternative material for the replacement of your existing ruberoid roof, pay attention to the PVC. These membranes are used for the exterior improvement of both residential and commercial buildings. Rubber roofing membrane installation is undertaken with the help of a qualitative hot-air welding technique. These durable and energy-efficient systems are resistant to extreme weather and obtain anti-foot properties. 


If you are searching for trustworthy EPDM roofing contractors, our local certified team of specialists can assist you with PVC-membrane roof installation, repairs, and maintenance. We are a reliable rubber roofing company that uses the licensed materials and technology of the IB Roof System corporation. Update your existing felt roof with us – call now to get a free quote! 


Handyman VS Professional Roofing Contractor

The roofs of residential buildings can be completely different from each other. They differ in size and shape, roof frame and appearance, material and method of its installation. 


Nevertheless, despite the differences, all roofs are similar in one thing – sooner or later, each roof requires repair. Even if you have chosen an ultra-reliable and almost eternal material, you will periodically have to carry out minor repairs.  


What about complex repair problems? If you suspect some major roofing issue, if you notice a leak or damage, if bad weather has already damaged the roof, then immediately call a professional. Without a doubt. It will not be possible to restore the roof without experience and qualifications. 


But what to do if your problem is minor or you need just common seasonal repairs. Maybe you should contact a handyman? 


Handyman: Jack of all trades

Attention! Roofing repair can be dangerous. It requires compliance with all precautions and safety rules. 


To begin with, even a skilled handyman can handle only minor repairs that do not require the use of special equipment and tools. These tasks include: 

Replacing one or two shingles that were blown away by strong winds
Repair of minor damage of eaves
Replacement of standard gutters and downspouts


In some cases, a handyman can be a right choice if you are planning a tear-off task. Most likely a handyman will agree to tear off an old roof covering for less than a specialized roofer. 


The advantage of contacting a handyman – is cost savings. As a rule, handymen are willing to work for a lower cost, and their estimate is 20-30% less than that of professionals. They do an excellent job with simple tasks.  


Nevertheless, we recommend that you request several estimates from the roofers and handymen – with and without dismantling work. Then compare prices and check whether it is worth contacting non-professional workers to save some money. 


Roofing Contractor: Real Professionals

Firstly, only a roofing contractor can design a new roof and carry out installation work properly. If you are planning not just repair, but renovation of the roof, contact the professionals. It’s worth it.  


Secondly, only licensed roofing contractors are able to carry out emergency repairs, including repairing leaks during heavy rains or major damages. This repair must be done quickly, as strong leaks can damage your property, as well as the frame and walls of the building. 


Thirdly, a roofing contractor is worth calling if you plan to repair a large coverage area, if you cannot find the source of the leak, and if you need to repair chimneys, ventilation, external walls and other ‘complex’ parts of the roof. 


Fourthly, only roofing contractors are capable of qualitatively repairing ‘non-standard’ roofs or roofs with innovative materials such as TPO membranes or PV solar panels. 


The advantages of professional roofing contractors are the availability of licenses and roofing service permits, insurance, as well as a guarantee for materials and services. 


Who should I call?

If repairs are not urgently required, we recommend that you independently assess the scope of work. If the repair is small, then contact the handyman and ask him to calculate the cost of the work including materials. Then contact a specialized roofing company (or several companies in your area) and ask them for an estimate. 


If the difference in estimates is small, it is better to give preference to professionals. In the case of minor roof repairs, a handyman can be the right choice, but try to find an experienced and responsible builder. 


Need a small or complex roof repair? Contact our specialists, tell us about your problem and we will calculate the cost of the work including or excluding necessary materials.  

Flat and Low-Slope Roofs Materials

Our company is a professional roofing contractor and proven roofing material supplier in Massachusetts. Over the past 21 years, we have renovated and installed hundreds of roofs in residential and commercial properties all over the region. 


Our main specialization is flat and low-slope roofs. We prefer to use only modern and Energy Star rated materials. Being also a certified IB Roofs installer we specialize on IB Roofs Systems. 


We have all the necessary licenses to carry out roofing works of any complexity on commercial and residential real estate, including CSL and required insurance coverage. We always provide our clients with full package guarantees, both for materials and work. 


PVC: durable and resistant to elements

PVC – membranes based on polyvinyl chloride with various plasticizers. The main advantage of PVC is tear and break resistance. Not the cheapest option. 


The main manufacturers of PVC materials in the USA are Duro-Last, Seaman Corporation, Flex Roofing Systems, GAF.   


PROS.
1. Quite durable. 
2. Mostly any PVC-membranes are reinforced.
3. Excellent insulation from moisture and leaks.


CONS.
1. Loses flexibility and cracks over time. 
2. Burns out in the sun.
3. More expensive than EPDM or TPO membranes.
4. Can be mounted on the prepared surface only. Cannot be installed on asphalt-based roofs.


TPO: cheaper than PVC

TPO or thermo-plastic olephine is a type of laminated roofing rubber that has been in active use for many years. TPO is believed to be cheaper alternative of PVC but with its own limitations.  


The main manufacturers of TPO roofing materials are Carlisle SynTec, GAF, Johns Manville, Firestone. 


PROS.
1. Cheaper than PVC.
2. Can be used in regions with severe frost in winter.
3. Manufacturers offer white TPO membranes which do not heat up the roof during the summer.


CONS.
1. Can be installed on a prepared, clean roofing surface only.
2. Not the longest service life even if installed properly.
3. TPO can shrink over time. You should check the TPO roof periodically to notice cracks and leaks.
4. Not the easiest material for installation.


EPDM: the most inexpensive product

Ethylene Propylene Diene Monomer (EPDM) also called Synthetic Rubber roof is a material common in all states. It is flexible enough, easy to install, suitable for large roof areas. This material can be installed over old bituminous roofs. 


The main brands of EPDM roofing materials are the following: Carlisle SynTec, Firestone, GenFlex. 


PROS.
1. One of the cheapest materials.
2. Easy to install – using special glue or mechanically.


CONS.
1. Service life – about 10-15 years.
2. During the summer months, this material gets very hot from the sun’s rays, heating up the entire house.
3. Susceptible to mechanical damage.


IB Roofs: Energy Star and lifetime warranty

B Roofing is a modern roofing material that has no analogues with similar energy-efficient options. It is a single layer acrylic coated PVC membrane with plasticizers, fire retardants, UV stabilizers and other innovative additives which provide almost eternal service life, clean reflective surface, flexibility and 100% leakage protection.  


We believe this material is the best solution for mostly any flat roofs. Especially if you want to save money paying electricity bills.   


The cost of IB Roofs depends on the selected membrane – 50-mil white IB Roof, 80-mil IB, IB Traditions Membrane, and so on. 


The material is produced by only one manufacturer – IB Roof Systems. Our company is an official and certified partner of the brand. 


PROS.
1. Energy efficient. Thanks to the unique technology, IB Roofs allow you to save on electricity bills in the summer.
2. Ecologically clean.
3. Durable and long-lasting. A roof with such material does not require constant maintenance. Our company installs IB Roofs with lifetime warranty.
4. It copes well with any bad weather – including snowfall and icing, stormy winds and rainstorms.
5. Large selection of IB membranes directly from the manufacturer. We will offer you the optimal material of any thickness, texture, color and style. Your home will become the pride of the entire area.
6. Installation and repair is fast and require only 1-2 days.


CONS.
1. IB Roofing System is not the cheapest material on the market. However, if we compare the savings on electricity bills, in the long term, the modern membrane turns out to be even more profitable than the budgetary options like EPDM, TPO, Tar, Gravel, and so on. 


IB Deck Shield: perfect covering for exploited roofs

IB Deck Shield is the most reliable and durable roofing option for patio and exploited flat roofs. If you want to go out to your open roof or even have picnics there periodically, this is the most fitting material. 


PROS.
1. IB Deck Shield provides reliable protection against leaks even in heavy rain.
2. Slip proof texture allows you to walk on this material all year round.
3. Fast installation and maintainability.


CONS.
1. This material is only suitable for flat roofs.
2. Requires professional installation, which will prevent the appearance of leaks and cracks in future.


Solar PV Roofing: the roof that produces electricity

Solar Photo-Voltaic Roofing is not the most popular, but very promising type of material for flat roofing. PV Roofing panels generate electricity by converting the sun’s rays and it is believed to be the clearest energy. 


For maximum efficiency, Solar PV Roofing can be installed on the IB Roofing System. This way you will both save energy on air conditioning and use the “clean” energy generated by solar panels. 

PROS.
1. You can provide electricity not only to your house, but also to other houses (with a large roof area)
2. Surplus energy can be sold.
3. Your home will become practically independent from power grids.


CONS.
1. Such material is quite expensive.
2. The maximum efficiency of the panels is available in the summer only.
3. Solar panels require maintenance.
4. Solar panels must be mounted on a prepared surface with good insulating properties.
5. Installation of solar panels and repair of faulty elements is not the fastest measure.


Green roofing: the ‘greenest’ option and your own garden

Environmentally friendly solutions have been a trend in recent decades. A green roof is an opportunity to acquire your own lawn or even a garden, using the entire area of ​​a flat roof. 


PROS.
1. You will have your own garden or lawn where you can relax or spend time with friends.
2. Your home will look attractive.
3. Green Roofing is the most environmentally friendly solution available.


CONS.
1. Green Roofing is suitable for buildings with large roof areas.
2. Green Roofing requires constant maintenance.
3. Before installing such a roof, it is necessary to additionally install drainage and other communications necessary for plants.
4. Installation of Green Roof cannot be quick, as a complex of works is required.


Metal Roofs: solid and long-lived

The metal shingles is an excellent solution for low-slope roofs. The main material can be galvanized steel, aluminum, copper. There are several varieties of metallic roofing materials, including stone coated, corrugated or tile-look shingles. 


You also need to pay special attention to the preparatory work for the installation of a metal roof, including synthetic lining materials for ventilation and additional thermal insulation. 


PROS.
1. Metal is a very durable material, especially if the roof is properly protected against corrosion.
2. The metal is very durable. Such a roof will withstand even strong mechanical damages.


CONS.
1. Metal, especially copper, is quite expensive.
2. Metal roofing can be heavy. Metal exert a load on the roof frame and the walls of the building, which must be designed to withstand this load.
3. Installation of metal shingles requires special equipment. Repairing and replacing a metal roof is also considered a challenge as a large area of ​​coverage needs to be changed.


Other roofing materials: ‘old-school’ materials

Built-up-Roof, Bitumen, Torch Down roofing are options that have been used in the past. Some roofing companies still use them today, but they have many disadvantages compared to their modern counterparts. The installation of old roofing materials is usually long, not-friendly for the environment and dirty. Mentioned material have poor anti-leaks and physical damage protection. 


We prefer to use only modern and personally tested materials from leading American manufacturers in our work. Like IB Roofs. 


How much will my new roof cost?

To save your time, we suggest you calculate the estimated cost yourself using an online calculator. Choose the main parameters – and in a second the program will show you the approximate cost of the roofing works, taking into account the selected materials. 


To find out the exact cost, contact our specialists by phone or chat. Describe the project, tell us more about your property, and we will offer the most practical solution. If it is possible to calculate the cost remotely, we will immediately announce the estimate. 

Flat Roof Materials Rating

The choice of roofing material for a new or renovated building is one of the most important stages in the whole construction process. 


If you make the right choice, the roof will serve you up to 50 years, without leaks, critical damages, deformations and other unpleasant incidents. Some modern roofing materials will even save money on your electricity bills constantly. 


If you make the wrong or hasty choice, you most likely will be repairing your roof every season, getting rid of leaks, the building will be too hot in summer, and you will be spending extra dollars on air conditioning. 


Are you afraid to make a mistake and choose the wrong material for the roof? Ask the professionals for help – we will answer all your questions, tell you about the available options and help you with the right choice. 


Is there an ideal material for all flat roofs?

It’s worth starting with the statement that there is no such thing as ‘ideal material’ for any roof and for any industrial or private house. In each specific case, you need to select the appropriate option, taking into account the architectural, technical, construction, financial and other features. 


We have been working with roofs for many years and we know which materials are better to choose in your case, what advantages and disadvantages each material has. Feel free to ask for advice.  


What materials are used to cover flat roofs?

There are several common options that are actively used not only in Massachusetts, but throughout the United States.  


Note. We will not consider innovative options that are not too much in demand – such as green roofs or roofs with solar panels, focusing on more popular options. 


These are modern PVC or TPO membranes with a wide range of benefits, a time-tested rubber roof or metal sheets. Let’s take a closer look at the pros and cons of each material by comparing the basic parameters. 


Briefly about the main

Rubber roof (EPDM) is a material that has been used for 40 years. It is the cheapest, easy and quick to install, but it is also easy to damage. If the rubber roof is black, it will heat up in hot weather – it’s not good if you don’t want to run your air conditioning 24/7 in summer. 


PVC and TPO are membranes that are made from different chemical raw materials, but have several similar properties. Both materials are quick and easy to install even on large roofs, they cope perfectly with any weather, they are durable and watertight. Note that PVC has better puncture (depending on thickness) and chemical resistance, and TPO is more environmentally friendly. 


PVC IB is a modern roofing that has taken the best from all materials. They are environmentally friendly, water and weather resistant and, importantly, due to the unique reflective properties of the material, such a roof reduces the cost of cooling the building. 


Metal (steel, aluminum, copper) is the most durable material on the list. If the installation was carried out by professionals, such a roof will be completely sealed and as durable as possible. It will ignore mostly all negative influences. However, metal roofs are not the cheapest. In addition, the metal is heavy and often requires building frame reinforcement.  


1. Price

The cheapest option is EPDM roofing, and it is the cost that makes this material so common. However, it has its drawbacks. 


PVC and TPO are materials that are only slightly more expensive than rubber roofing, but in many aspects they are better than their aging rubber counterpart from the 80s. In addition, as mentioned above, energy saving PVC IB Roof is more expensive, but saves your budget on electricity bills. To install such a roof is like to make an investment with dividends.  


Metal costs differently. Thin steel sheets are not very expensive, but they have weakness to physical deformation and corrosion (if they do not have a proper protective coating). Copper is the best metal for roofing, but it is very heavy and the most expensive. 


2. Installation speed

Let’s start with rubber roofs. In the past EPDM roofs were installed with adhesive liquids or mechanically. Today, rubber roofs are installed fully adhered or with special formulated seam tapes. Installation speed is average. 


A more modern solution is a membrane roof. PVC materials are assembled using adhered installation or heat welded technology, which ensures the geometric stability of the materials and their tightness. Alternative methods of installation – mechanical fastening. But it has its drawbacks. PVC IB Roofs are installed faster and easier than anyone in the most reliable way. 


Metal roofs require special assembly equipment that seams metal sheets hermetically without leaving holes. The quality and speed of installation depends on the professionalism of roofers, but such an installation cannot be called the fastest. 


3. Appearance

All modern roofs are attractive. The exception is the “classic” black rubber roofing, which is installed in industrial facilities. 


PVC and TPO are available in several base colors. If they are laid on a roof without folds or bubbles, then such roofs always look neat. 


Metal roofing, especially copper, is a special status. Such a roof looks very beautiful, but it requires a lot of investment. Moreover, copper is really heavy and not every building can hold such a roof.  


4. Durability

EPDM roofs can last up to 20 years if used carefully. This material is susceptible to even minor mechanical and chemical influences. In addition, it can crack and bulge over time. 


Metal is a very strong and durable roofing material that is difficult to damage mechanically. Metal’s only enemies are corrosion and chemicals. 


PVC, especially modern PVC IB Systems, are protected from various types of negative influences. They are also protected from moderate mechanical damage, but their durability in this case depends on the thickness of the membrane. 


5. Fire safety and thermal conductivity

EPDM burns really well. Fireproof EPDM materials are usually multi-layer, with a special fire-resistant layer. But they also lose their fireproof properties after 4-5 years. To add, black rubber roofs get very hot in summer, heating up the building itself – this is impractical. 


Metal roofs do not burn, but they heat up even more under the influence of sunlight. Even if you don’t live in the southern region. Metal roofing can increase your air conditioning costs dramatically. 


PVC roofs are inherently fire resistant, TPO are not. One of the advantages of modern PVC IB Roofs is their ability to cool the roof by reflecting UV rays. In a house with such a roof, you will pay less for electricity every summer. 


6. Lifetime and Warranty

Rubber roofing usually lasts 20 years, PVC roofing 20-30 years, and metal roofing from 10 to 50 years, depending on the resistance to corrosion. 


The service life of the material and the warranty period directly depends on the specific manufacturer, the specific model of the material, the policy of the roofing company. 


We recommend contacting those roofing companies that offer a long-term guarantee, both for the work itself and for the selected materials. 


Which manufacturer brand should you choose?

It is highly desirable to purchase products from American manufacturers who already have a reputation in the market, positive reviews, including recommendations from professionals. 


We cooperate with leading manufacturers of roofing materials for flat and low-slope roofs. We have special partnerships with suppliers of building materials, so we can offer the best roof prices on the market in the region. 


Conclusion

As you can see, in the process of choosing the ideal material for the roof, you need to be guided by a set of factors.  


In some cases, it is OK to choose budget, inexpensive materials, but in others it’s better to find innovative solutions, like PVC IB System, which require more investment in the beginning, but will pay off after a few years. 


We recommend that you consult with our specialist. Call an expert, tell us about your project, ask your questions, and find out what material and what brand will be the best solution in your case. 

Aluminum Shingles Metal Roof and Rolled PVC Membrane Flat Roof Installation in Needham, MA

This project features two best alternatives to the conventional roofing materials: rolled PVC membrane instead of a rubber roof, and interlocking aluminum shingles instead of regular asphalt shingles.


Both roofing materials are considered to be permanent solutions requiring minimum to none maintenance.


Both metal and PVC roofs are also a great solution for the ice dams problem – once installed, water cannot find its way in because PVC membrane is welded together, to form one continuous piece and metal shingles are interlocking, preventing water from getting under the adjacent shingles.


Project description

  • Two-story colonial with pitched roof over main house and large addition with a flat roof
  • Remove existing roofing material, install new plywood
  • Interlocking aluminum shingles installed on the main house
  • PVC membrane installed on the flat section
  • Skylights, chimney and multiple pipes

Materials used

  • GAF DeckArmor breathable underlayment
  • Brown aluminum interlocking shingles
  • Custom made color matching aluminum accessories: valleys, drip edge, rake gables and ridge caps
  • 60-mil white PVC membrane
  • 1″ fiber board insulation
  • Snow guards over doors and walkways to prevent snow from sliding down in big chunks



Aluminum shingles and PVC roof installation in Needham, MA

PVC Roof Installation Under Floating Wooden Deck in Sudbury, MA

One of the common uses of flat roofs is to install a floating deck over them. Having the rubber membrane underneath the deck makes it extremely complicated when rubber fails.


Eventually adhesive in the seams of the rubber roof lets go and homeowners are facing very costly and labor-intensive repairs when they have to take the whole deck apart and then rebuild it.


A great alternative to the rubber roof with a floating deck on top of it is a PVC membrane with hot-air welded seams; because they will never come apart it will create a permanent and maintenance-free solution for those types of applications.


Project Description

  • Two-level deck over newly built garage
  • 23 railing posts
  • 2 sliding doors leading to the deck
  • 4″ wide extra strips of membrane for future decks slippers

Materials used

  • 1/2″ fan-fold styrofoam
  • 80-mil white PVC membrane with ChemGuard technology and fleece back
  • Mechanically attached assembly
  • 3″ PVC coated drip edge
  • Custom made post flashings




PVC Membrane Installation on Shed Dormer Flat Roof in Wellesley, MA

PVC membrane is by far the most superior material for flat roof installations. Unlike rubber which relies on glue to hold the seams together, PVC membrane is fused together to form the seams that are stronger than material itself. Properly welded seams will never come apart – this is why all PVC membrane installations come with lifetime warranty.


Shed dormer is a most common way to increase inside space without serious reconstruction and always has either flat or low pitch roof.


Project Description

  • Shed dormer with rolled asphalt roofing material
  • 1 chimney – color matching PVC flashing, aluminum counter-flashing
  • 2 pipes
  • Persisting problems with ice dams and ponding water

Materials used

  • Poly ISO tapered insulation with 1/8″ per foot increase
  • 60-mil white PVC membrane
  • 3″ PVC coated drip edge
  • PVC pipe flashing


PVC Membrane Installation on Low Pitch Roof in Wayland, MA

Best rubber roof alternative – PVC membrane can be installed not only on flat roofs but also as a asphalt shingles alternative on low-pitched regular roofs.


PVC membrane is a permanent solution that is almost free of maintenance, has a lifetime warranty, and solves ice dams problems once and forever.


Project Description

  • Low pitched roof with regular shingles on it – shingles removed, roof deck inspected and repaired.
  • 2 skylights
  • 1 chimney
  • Multiple pipes

Materials and scope of work

  • 1″ Poly ISO insulation installed
  • 80-mil dark bronze PVC membrane
  • 3″ PVC coated drip edge
  • Factory-made accessories – inside and outside corners, pipe flashing, roof vents
  • All seams and accessories are fused together using hot air welders to form a single piece of membrane throughout the entire roof.
  • Color matching PVC chimney flashing with custom made aluminum counter-flashing


PVC Low Pitch Roof Installation, Newton, MA

Project Description

  • Low pitch (3/12) roof with asphalt shingles
  • 2 large chimneys
  • 9 skylights
  • Constant problems with ice dams along the roof edges and leaks in the valleys area
  • Installation technique: mechanically attached assembly, barbed 2″ plates, hot-air welded seams.
  • After project was completed roof withstood record-setting winter of 2014-2015 without a single issue and with no maintenance

Materials used

  • 80-mil Brown PVC membrane (IB Roof Systems)
  • 1/2″ fan-fold insulation
  • 3″ Bronze PVC coated drip edge
  • Prefabricated color matching accessories (pipe flashing, outside and inside corners, 2 way vents)
  • Plastic snow guards over doors and along walkways



PVC Flat Roof Installation in New Canaan, CT

 

This custom home, designed by regionally renowned architect Bimel Kehm in 1954*, has three separate roof sections with multiple layers and two different types of flat roofing materials, both of which were failing.


With Hurricane Sandy freshly in the rearview mirror, the homeowner knew that it was time to upgrade the failing roof systems for a more permanent solution.


We removed the existing two layers of tar-based roofing along with some unused venting that wasn’t in the plans for renovation. Skylights were added, the rot was replaced and a false wall was built at one of the perimeter edges to keep the architectural integrity of the original design.

A 3/8” insulation board was installed along with a pressure-treated perimeter wood nailer, followed by the installation of the perimeter edge metal. The edge metal is coated in PVC which allows us to bond the seams of the roof from edge to edge and create one large protective PVC blanket over virtually any flat or low-sloped roof.


With the old tar and gravel roof ponding water and the torch-down roofs losing their seasonal coatings each year, this home was ready for roof relief. The new PVC roofing membrane is not only warranted for ponding water but also there are no coatings or seam sealing needed. Once the seams are heated and melted together they become impenetrable and sealed for life. The white membrane is eligible for the 2013 tax credit up to $500, but the PVC comes in a handful of colors and thicknesses.


With the new 50 mil PVC roof system, this custom home is ready to withstand anything Mother Nature can throw at it for decades to come and will save the homeowners money in the long run by lowering energy costs and eliminating roofing expenditures for repairs and replacements for life.




Metal Shingles and PVC Roof Installation in Milton, MA

This custom home was designed and built by a local architect in the outskirts of Boston.


The homeowner approached us in January of 2013 and needed his newly constructed home to be sided and roofed in the coming weeks. He had already selected the metal roofing and siding for the project but had yet to select a contractor nor a material to be used on his flat roofs and decks. Once we proposed our durable PVC membranes the homeowner had made his choice; all that was left was to find the weather breaks to proceed.


The metal roofing and siding consisted of individual metal tiles. Cedar siding was also implemented following the metal tile installation.


The unique profile of the metal tiles presented little challenge to our crew and the project turned out to be a great success.


The flat and low-sloped sections were roofed in an 80 mil thick PVC membrane, as were the decks. The durability of the PVC membranes took preference over black rubber for a variety of reasons. Since the homeowner is installing composite decks over the membranes, seam strength and reliability were huge factors. Our PVC membranes are heated and bonded for an impervious seal at the seams, ensuring a worry-free system has been installed beneath the composite decking.


As with all our residential installations, this homeowner received a lifetime materials warranty on his flat roofs, which is fully transferable over the next 25 years if he decides to sell the home.




PVC Flat Roof Installation in Lexington, MA

This home in Lexington, MA was suffering from leaks on the tar and gravel roof and needed a permanent solution to solve the low-sloped roofing problems. With a slope of less than 3:12 the only viable options were standing seam metal or a membrane roofing system (asphalt shingle manufacturers DO NOT recommend their products on low-sloped roofs, although many roofing contractors will install them regardless). We proposed adding rigid insulation and an 80 mil PVC single-ply membrane with a lifetime materials warranty and the homeowners knew they’d found the answers they’d been looking for.


We removed the failing tar and gravel roof system and discovered damaged plywood and fascias from the leaking that had occurred over a period of time. We replaced the damaged plywood and fascias, installed a perimeter nailer to the entire roof edge, installed a PVC-coated edge metal, and added 3.3 inches of rigid insulation to achieve an R-20 insulating value. We then installed an 80 mil thick white PVC membrane with a lifetime materials warranty and our own ten-year workmanship warranty (and added snow guards for good measure), and the homeowners couldn’t be happier.


With the white membrane, which reflects nearly 90% of the sun’s rays and will keep a house up to ten degrees cooler than a black rubber roof, the homeowners were eligible for an Energy Tax Credit and also benefitted greatly from the added R-20 insulation.


This new roof is backed by a lifetime materials warranty from the manufacturer, IB Roof Systems. The family-owned business was founded in 1978 in Eugene, OR and to this day their roof systems are performing without concern, some 35 years later. We are proud trained and certified installers of IB Roof Systems and afford our clients the leading warranties and materials in the industry. This is a good example of a low-sloped roof system that is going to save the homeowners a large sum of money over the next few decades.



Metal Shingles and PVC Membrane Roof Installation in Wayland, MA

This single-family home in Wayland, MA is a classic example of why asphalt roofing is a poor choice for a pitched roof and why metal shingles, although initially higher priced, are a worthwhile investment and could be the last roof system you ever need to purchase.


As you can see from the before photos, the 3-tab asphalt roofing has unsightly black stains that many people mistake for mold, when in fact the black stains are caused by a blue-green alga that feeds on components of the asphalt shingles. The black stains are an accumulation of dead cells from the algae, Gloeocapsa Magma, and once embedded into an asphalt roof are a pain in the neck to remove and keep at bay.


The asphalt roofing had also failed and the result was areas of rot in the plywood and wood fascias. Once we removed the failing asphalt, replaced the damaged plywood, and installed new PVC fascias we installed a Deckarmour synthetic underlayment followed by Vermont Blue metal shingles in the Stonecrest Slate profile from TAMKO. These metal shingles will not support the algae and will maintain their pristine appearance for decades.


We also installed new seamless gutters along with an 80 mil gray PVC flat roofing system with a lifetime materials warranty to the low sloped areas. As you can see we took a failing asphalt roof and installed long-lasting materials that won’t require anti-algae treatments or maintenance; a homeowner’s dream.



Advantages and Benefits of Metal Roof

Metal roofs (both metal shingles and standing seam panels) are a premium product on the roofing market, and even though it is more expensive than regular asphalt/fiberglass shingle over time it proves to be a more logical and least expensive choice.


Metal roofs have many advantages against traditional roofing materials and I want to explain them in more detail.


1. Metal roofing materials are much stronger than traditional roofing materials – which means that over time they won’t crack, break or peel or even get blown off with gusty winds.


2. They are much less sensitive to the elements, cold weather, UV, hail, and other natural surprises. they are more resistant to fire as well-meaning that the metal roof will last you longer. Most of the manufacturers give you 50 years limited lifetime warranty on their products.


3. Most of the metal roofing products are very light – as opposed to the regular (especially architectural style) asphalt shingles, they weigh only about one-third, thus there’s less pressure on the roof’s structural components.


4. Another very important aspect is appearance. Metal shingles usually come in three main styles – wood, slate, and tile and they all look great. The color choice for both metal shingles and standing seam panels is very wide too. All trim can be custom-made from the color matching coils to give your roof a complete look.


5. Most of the metal roofs are energy efficient – they can keep your house cooler during the summertime which results in lower electrical bills.


6. Metal roof is the perfect answer to the ice dam formation – you will never get ice dams on the metal roof, even if they have low pitch because the surface is pretty smooth and snow just slides down the roof instead of piling up. In general, metal roofs are pretty low maintenance.


7. There are certain benefits for the homeowner on the financial side – for example, some insurance companies have lower rates for houses with metal roofs. It also increases the resale value of the house.


8. Metal shingles and standing seam panels are environmentally friendly choices. Not just that, because they are not oil’s derivative like asphalt shingles their price is not dependable on the price of oil. It is also made of recyclable materials which is a big deal our days.


So with all these points in mind, you can really see, how paying a little more extra money upfront can actually save you more money and help avoid potential problems in the longer run.


Metal Shingles Roof Installation in Melrose, MA

Metal shingles are a premium roofing material which becomes more and more popular among homeowners because of it’s advantages and benefits.


This particular house had about 20 years old asphalt shingles roof, which was about time to replace. Because the old shingles were red and the homeowner liked the color of the roof we decided to go with Sequoya Red Tamco Metalworks shingles in the Astonwood profile.


Once the old roof was removed we discovered that the roof deck was made out of wood planks. It was in pretty good shape overall, almost no rot damage which shows that roof wasn’t leaking on the regular basis.


There were, however, gaps between the planks, and because metal shingles are held in place with clips and nails, and in some of the rows nails could land in those gaps, we decided to install ⅜ inch plywood on top of the existing deck.


After new plywood was in placed we installed breathable GAF DeckArmour underlayment.


Once this underlayment is installed the house is proved from leaks for up to six months, because it doesn’t let water in, but at the same time allows vapor to escape from under.


After that it we had to do a repair on a chimney. Chimneys and other roof penetrations should be an area of extra attention because majority of the leaks happen in these areas.


We took off a couple of brick rows, reinstalled them, and re-pointed the chimney. Color matching chimney flashing and counter-flashing was made using prefabricated sidewall and trim coil.


We always use the same color trim (such as sidewalls, rake gables, drip edges, and valleys) for all our metal roof installations.


Two rows of snow-guards were installed above each entrance to protect these areas from falling snow, as the roof surface is very smooth and snow tends to slide down as opposed to accumulating on the roof.


When all work was done house gained a very high-end look and one of the best roofing materials, which definitely going to increase its resale value and take one of the worries off of the homeowners’ mind.


Sequoya Red is also what Tamko calls a “cool color” meaning that these shingles will keep the house cooler during the summertime, which will result an a smaller electrical bill.


PVC Flat Roof Installation in Lincoln, MA


Our next project, a house in Lincoln, MA, has a several years old addition, with a roof that changes a pitch from being very steep in the top to almost flat toward a lower portion. The flat section of the roof had asphalt shingles, which created two problems: skylights started to leak and massive ice dams started to form during the winter time, allowing the thawing water to get under the shingles and inside the house. To fix these problems we decided to remove old asphalt shingles and install new 50-mil PVC membrane, mechanically attached over ½ inch Styrofoam insulation with bronze PVC coated drip edge to match the existing fascia color.


Once the old asphalt shingles were removed we installed insulation and PVC membrane, so that the upper part of the PVC flashing would go about 10 inches up under the remaining part of the roof. We had to use separation sheet (in this case we used GAF Deck Armor) to avoid the contact between PVC membrane and asphalt shingles because asphalt can damage membrane material.


We also had to remove about 10 inches up of the existing red cedar siding to allow proper wall flashing installation. On the chimney we removed old led counter flashing and installed new flashing made of PVC membrane with white aluminum counter flashing. PVC flashing was also used to install two new skylights and flash a bathroom pipe.

Once the installation was completed, the roof became absolutely watertight and thus resolving the issues that forced the homeowner to replace the roof. Even if ice dams form again, water would not find its way under the roof because all seams were welded with hot air, forming a single piece of a membrane on the entire roof. And let’s not forget the lifetime warranty IB PVC roofing material has!

PVC Roof Installation on Shed Dormer in North Attleboro, MA

A shed dormer is a very popular way to expand a living space without building an addition. Shed dormers have almost flat or very low pitched roofs, and if covered with regular roofing materials, like asphalt shingles or rolled asphalt, they tend to leak and allow ice dams to build-up. A rolled PVC membrane is the great solution to prevent leakages and ice dams. Not only it is designed for flat and low sloped roofs, it also carries the lifetime material warranty and has an extra benefit of reflecting a lot of sunlight, keeping cool the space under.


For this project, we decided to go with a 50-mil white PVC membrane, mechanically attached over ½ inch Styrofoam insulation. Originally there was one layer of asphalt shingles on the roof, but since the roof deck was in a great shape, we decided to leave them and go over the top, which essentially cut the cost for the homeowner. We cut back shingles along the edges, removed the old drip edge, and installed 6 inch wide pressure-treated nailer to allow proper PVC coated drip edge installation. In this case, we decided to weld membrane directly to the drip edge (as opposed to the method when drip edge goes on top of the membrane and then the 6-inch stripes are welded over), and we used extra screws every 6 inches to hold drip edge in place really tight.


Because this roof had a ridge vent on it, we installed a pressure-treated 2×4 stud along the ridge and wrapped it with pre-welded PVC flashing piece, to serve the purpose of a substrate for the new ridge vent and ridge cap installation.


Another possible problem is snow slide during the winter. Usually, it is not a problem on the flat or almost flat roofs but shed dormers usually have a substantial pitch (somewhere between 2 and 4). In addition, a wet PVC membrane is pretty slippery. These two issues can be causes of snow slide formation. Since our client had a big porch under the roof section where work was done, we decided to install plastic snow guards – every foot in a staggered formation. To ensure the proper installation, we installed another piece of 6-inch pressure-treated nailer one foot above the one along the edge prior to the membrane set up. We used special screws with rubber gaskets to hold the snow guards in place and we also used SolarSeal 900 sealant between the snow guard and the roof to cover the screws up. We also installed two 5 inch two-way vets to ensure proper condensate evaporation from under the membrane.


PVC Roof Installation in Weston, MA – IB Roof

Unlike majority of home owners our client really did his homework. He had a problem with his rubber roof (which was only a few years old and yet had multiple leaks along the skylights, chimney and lower side of the roof) and was looking for a permanent and more efficient solution. He already knew about the material, so after some consideration we decided to go with 50-mil white IB PVC Membrane, mechanically attached.


Another issue that he had was the upper bedrooms getting too hot during the summer, so 3.3 inch ISO insulation was chosen to address that. Another reason for choosing such insulation was the 30% tax credit that Massachusetts offers.


As the two layers of old roof were removed (old rubber and rolled asphalt under it) we discovered that there was significant water damage to the roof deck.


Water was getting under the rubber constantly, so some of the fascia boards had to be replaced and new 3/8 inch plywood was installed over the old roof deck.


We also decided to raise and tilt all three skylights to prevent them from getting covered with snow during the winter, so the new skylight curbs were built.


Tilting the skylights also prologs their service life, because if they are too flat water would sit on its surface for a long time, little by little getting under the rubber seal and gradually destroying it especially during the winter time. And finally 3.3 inch pressure treated parapets were built along the perimeter of the roof to match the new insulation height and also to serve as a nailer for the drip edge.


PVC membrane was installed using the mechanically attached method, pre-manufactured PVC flashings were used for the pipes and the 6 inch PVC pipe that was installed through the roof for the future range hood.


Skylight curbs and chimney were flashed with the same membrane as the main roof using pre-manufactured outside corners.


Aluminum counter-flashing was installed on the chimney. Gravel stop was installed along the three sides of the roof to prevent water getting off the roof on the sides and regular drip edge was installed along the lower side.


New aluminum fascia was also installed to cover up the new parapets and finally new 6 inch seamless gutter with two 3×4 inch downspouts was installed to handle the water load from the roof. This project was done in late November with temperatures swinging around 32 degrees Fahrenheit – well below the threshold allowed for EPDM rubber.


IB Traditions Installation in Lenox, MA

Among other strong qualities if IB Roof System such as great looks and lifetime warranty comes very wide variety of its accessories, colors and footprints. Even though white is the most popular color due to its reflecting properties, not everybody likes it, or simply cannot install it. For example we had one client who could not use white roof because it would blind people passing through the hill near his house. That’s why IB came up with the wide range of colors (full color chart could be found here).


This article describes installation of the IB Traditions – basically it is the same IB membrane only it has the image of the architectural shingles printed on them. The owner of the recently built house in Lenox, MA decided that he wanted to build the screened porch with flat roof and to match gray shingles on the main house we decided to go with Gray IB Traditions.


It has very similar installation procedure to the regular PVC membrane (mechanically attached with two inch barbed plates over ½ inch fan fold insulation) except for the fact that it’s welded right to the drip edge, unlike regular membrane, were drip edge goes over and then 6 inch stripes are welded on top. In case of IB traditions it can’t be done because it would break the pattern of shingles.


The wall flashing is done with the same membrane and 10 inches up to the wall so it could be covered with the siding board to make it completely watertight.


Even from a short distance it is hard to tell the difference between real shingles and the one painted on the membrane. Another thing worth mentioning is that the whole project was done in one day with temperature being 18 degrees Fahrenheit – it shows that because PVC roofs are hot air welded rather than glued they can be installed all year round unlike EPDM rubber.


PVC Flat Roof/DeckShield Installation in Newport, RI

A beautiful mansion in Newport on the famous Bellevue Ave has a penthouse with an EPDM rubber roof and deck that have multiple issues.


Flashings on the lower roof were installed improperly and were leaking, seams on both roof and deck were leaking as well due to the ponding water, and also green carpet on the deck served more like a sponge, which held the water within it for days, making the deck practically impossible to use and causing a nasty smell.


To fix all these problems we decided to go with white 50-mill IB Membrane on the lower roof, mechanically attached over ½ inch fan-fold insulation and with gray DeckShield Membrane on the deck, fully adhered over ½ inch Dens Deck boards.


There were a couple of things we had to do differently than usual, because the mansion is right next to the ocean. First of all, due to the high wind uplift we had to install double half sheets along the edges, and use barbed plates every 6 inches to ensure that membrane will stay in place no matter what.


Second of all, because of the salty ocean air, which dramatically increases corrosion, a regular drip edge could not be used, so we had to order custom made stainless steel PVC coated drip edge.


Another thing we had to keep in mind was that under any circumstances we could not allow any water to get inside the penthouse during roof replacement because it would ruin the freshly made interior.


To address that issue we decided to brake this roof into a couple of segments and do them one by one, striping and covering them one at a time and making temporary PVC to rubber seams every evening using Solar Seal 900 adhesive and barbed plates.


And finally we had to build a parapet wall along the far side of the roof, because there is a skywalk underneath it and owners did not want nay water falling from the roof on it.


Once all these major points were figured out it was pretty much usual IB membrane installation.


On the upper deck old carpet and rubber were removed and the Dens Deck boards were installed.


They were glued down using liquid nails and then screwed down to ensure the proper bonding.


After Dens Deck boars were installed all gaps and holes were filled using joint compound to make sure the surface is smooth and even, because any imperfection or seam would be seen after DeckShield would be installed.


The next step was adhesive and the DeckShield application, after which we welded the overlapping sides in the manner we do with the regular IB membrane.


As the result – all issues are taking care of, both roof and deck are watertight and look much better.


PVC Roof/Deck Installation in Warren, RI

This is a waterfront house in Warren, Rhode Island facing the bay.


The old rubber roof was failing, there were multiple leaks along seams and corners, plus the owner complained that it gets pretty hot in the dining room located below during the sunny days.


Both these issues were resolved by installing a single-ply 50-mill white IB membrane.


First of all old rubber and insulation were removed and the roof deck was inspected for rot damage. Because the homeowner addressed his leak issues in a timely manner no rot damage was found and no repairs were necessary.


We installed new ½ inch fanfold insulation and IB membrane on top of it. To properly flash the membrane to the walls 3 rows of siding were removed, the membrane was flashed 1 foot up to the wall and a few inches into the gap under the sliders.


After the siding was reinstalled and all the gaps sealed, the leaking problem was taken care of, as well as the dining room’s overheating, because the white membrane reflects about 90% of sunlight, thus making living areas under it much cooler.


IB Roof Installation in Lynn, MA

Even though this was a relatively big two-family house with the roof being about 1200 sq. feet it only had one 3 inch drain in the middle of it – that was just the way houses were built back in the days.


The roof was originally tar & gravel and naturally, after installing couple more new layers, it lost its slope towards the middle of the roof where the drain is. That, of course, caused water to the pond making the situation even worse and resulting in multiple leaks.


A roofing contractor who was called for repair charged $3500 and installed another patch right where water was ponding – naturally, the story repeated itself in no time. So, when we met the owner he was very frustrated and angry about the whole story – costly repairs were done but with no improvements.


We decided to strip the top two layers, recreate the original slope, and install a 50 mill IB PVC membrane over ½ inch fan-fold insulation.


After the strip was done we discovered that because the water was getting under the roof for a long time there were multiple places where the roof deck was completely rotten and deteriorated, we even found a termite colony at one place (wood and moisture, talk about the better combination for termites!).


Another problem was the drain itself: after multiple repair attempts, it had some build-up around it making it not the lowest point of the roof.



After all rot damage was repaired and the frame was rebuild we proceeded with installing IB membrane. 6-inch wide pressure treated wood nailer was installed around all edges. Then we installed ½ inch thick insulation and started rolling out IB membrane.


Two old vents were removed and replaced with IB vents; both chimneys were wrapped around about two feet high and terminated with masonry anchors and a termination bar.


After all, seams were hot-air welded together – forming one continuous piece of membrane – it was a time to replace the drain. We cut the old piece out and installed a new 3 inch IB drain with a rubber gasket to prevent possible back-flow and an aluminum dome over it to prevent it from clogging with leaves and other debris.


Two old vents were removed and replaced with IB vents; both chimneys were wrapped around about two feet high and terminated with masonry anchors and a termination bar. After all, seams were hot-air welded together – forming one continuous piece of membrane – it was a time to replace the drain. We cut the old piece out and installed a new 3 inch IB drain with a rubber gasket to prevent possible back-flow and an aluminum dome over it to prevent it from clogging with leaves and other debris. As a result – nice watertight roof, no ponding water and one happy customer.


Metal Roof Installation in Attleboro, MA

This beautiful two story house an Attleboro, MA featured a lot of custom made brick masonry such as fences, walkways etc. No wonder, when the time came to replace the roof the owner decided to go with red. A Tamco stainless steel stone crest slate texture shingles in gorgeous Sequoya Red color were picked along with matching trim and flashings.


There was also a custom-made perforated drip edge ordered, to ensure the proper roof ventilation. There was also a standalone garage and shed that needed reroofing with the same metal shingles.


First of all we had to strip two layers of existing asphalt shingles and inspect the roof deck for any rot damage.

In general, it is a good idea to inspect a roof deck before installing a permanent solution such as metal shingles or IB membrane. After the strip was done we installed GAF Deck Armor breathable underlayment to make sure it was watertight. After putting drip edge and trim in place we started installing shingles themselves.


Two chimneys were flashed with custom made flashings from the color matching trim coil.


The shingles are interlocking, which means that they have locks on all four sides and each shingle in this system is held in place with six other shingles. After the shingles where done a metal ridge caps were installed on all ridges.


As the result – beautiful new roof that matched the house and brick fence with a lifetime warranty.


Trocal PVC Roof Repair in West Hartford, CT

ID Flat Roof is an authorized installer of IB Roof PVC membrane– the best solution for the flat roofs market these days. There are other PVC roofing products on the market but all of them have different weaknesses and none have strengths ofIB PVC Roof.


We received a call from a client in West Hartford, CT about the old Trocal roof. Even though the Trocal PVC roofs have been on the market for a while they have one very big issue: they get fragile at temperatures around zero degrees Celsius (32 F) and exponentially become more and more brittle as temperature drops further. In our case, it was a combination of things: very cold weather (which is not that unusual for Connecticut in the December-January period) and wind that broke of the branch of the tree near the house. The branch fell on the roof completely shattering 15×6 feet section.


We decided to repair that section with IB PVC Membrane – first of all because it is not sensitive to the temperature fluctuations and is very flexible and second because it can be hot-air welded to the existing Trocal PVC.


We started with cleaning up approximately 25×6 feet section making sure that there are absolutely no cracks left behind. Then we replaced old drip edge and made sure that old insulation and PVC is fastened reliably using 2” barbed plates.


The old fasteners weren’t working very well and there were definitely not enough of them. Then old PVC was cleaned using acetone and the pieces of the new IB PVC membrane were installed and welded together and to the old PVC.


Now the single piece of IB membrane and old Trocal was formed and roof became completely watertight again.


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